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Are you a startup you must be looking for an activewear manufacturer. If so, we can certainly help you. At AZ Sportswear, we not only understand the need for high-quality activewear, but we also bring your idea to life. As a large-scale producer, we handle the entire range of custom apparel production.
Moreover, we understand the complexities of activewear manufacturing, such as sourcing the right fabrics to ensure the quality production without high minimum order quantities, which is a massive challenge for any new brand.
Get A quote and start your activewear brand today.
In the gym wear manufacturing world, there is not much room for the shortcuts and it could lead to a low-quality product that’s why we believe brands must be very careful when selecting their activewear sourcing partner. We have spent years perfecting our craft. We understand the difference between good activewear and great activewear. Our garments are built for resilience, because your reputation is our priority.
Why is AZ Sportswear the right partner for your activewear brand?
Our pursuit of excellence rests on two key principles.
- Engineered Performance Fabrics
- Precision-Based Construction
While selecting fabrics we choose the fabric that do more than just a comfortable feel by making sure that fabric is engineered to enhance performance. We always choose fabrics that meet a product’s technical needs, ensuring they’re both durable and comfortable.
Developing custom activewear is a journey, and we guide you through every step with a streamlined process:
- Initial Idea: Your vision is our starting point.
- Digital Mockup: We bring your concept to life digitally.
- Fabric Sourcing: We select fabrics that meet your technical needs for the optimum performance.
- Pattern Cutting: Precision is key to a perfect fit.
- Private Labeling (Customization): We add your unique brand identity.
- Sample Production: You see and feel your product before the full order.
- Quality & Performance Check: Every piece meets our high standards.
Once we receive an idea for an activewear product, An expert team of our designers analyzes the concept of the product and its use, and provides their suggestions accordingly to the customer. If any modification is required, they present their opinion to customers for feedback. Communication is usually carried out by email where digital mockups are exchanged.
Once the product’s digital model is approved, we move forward to select a suitable fabric for your activewear product. We use different fabrics based on the product’s requirements, namely:
- Polyester
- Nylon
- Spandex
- Polypropylene
- Merino Wool
- Bamboo
Following is the composition of fabrics that we prefer and their usage in each product.
| Fabric | Common Composition | Key Characteristics | Typical Use in Activewear |
| Polyester | 100% Polyester or Blends | Moisture-wicking, quick-drying, durable, lightweight, wrinkle-resistant | Jerseys, leggings, tops, jackets |
| Nylon | 100% Nylon or Blends | Highly stretchable, soft, strong, abrasion-resistant, smooth feel | Leggings, sports bras, outerwear |
| Spandex (Lycra) | Blended with other fibers | Exceptional stretch and elasticity, shape retention | Leggings, shorts, fitted tops (for stretch) |
| Polypropylene | 100% Polypropylene or Blends | Excellent insulation, highly moisture-wicking, very lightweight | Base layers for cold weather |
| Merino Wool | 100% Merino Wool or Blends | Temperature-regulating, odor-resistant, soft, breathable | Base layers, hiking socks, running apparel |
| Bamboo | Blended with other fibers | Soft feel, moisture-wicking, breathable, sustainable | Yoga wear, tops, leggings (when blended for stretch) |
Furthermore, Experts in our team provide the guidance to ensure that your brands apparel performs exactly as intended. We carefully suggest fabrics based on your product’s specific needs, which allows customers to choose the perfect weight for the designed product. For a detailed guide on fabric thickness and its uses, please review the chart below.
| Product Type | Typical GSM Range |
| Lightweight Tops & T-shirts | 140 – 160 GSM |
| Running Shorts & Sports Bras | 180 – 240 GSM |
| Light Compression Leggings | 200 – 250 GSM |
| High Compression Leggings | 260 – 300 GSM |
| Lightweight/Active Hoodies & Sweatshirts | 300 – 350 GSM |
| Mid-weight/Standard Hoodies & Sweatshirts | 350 – 400 GSM |
| Heavyweight/Premium Hoodies & Sweatshirts | 400 – 500+ GSM |
| Lightweight Jackets & Outerwear | 90 – 150 GSM |
| Standard Performance Jackets & Outerwear | 200 – 300 GSM |
We bring brand’s vision to life
Identity of your brand is the most valuable asset. More than just manufacturers; we’re an expert team, providing the right apparel to bring your unique vision to life without compromise.
AZ sportwear understands your apparel needs to be as unique as your vision. We offer a complete, in-house solution for your brand’s customization, ensuring every piece tells your story. Our personalization options include:
We have a complete in-house solution for your custom activewear.
- Sublimation Printing
- Screen Printing
- Private Labeling
- Personalized Packing
Sublimation Printing
Sublimation printing is a game-changer for activewear brands. This technique infuses your designs directly into the fabric, creating vibrant, all-over prints that will never crack, peel, or fade. Since the ink becomes part of the material, it won’t block the fabric’s pores, ensuring your apparel remains lightweight and breathable. This method offers unlimited creative freedom, allowing you to produce unique, high-quality gear that builds a reputation for both performance and style.
Screen Printing
Screen printing is the ideal choice for creating bold, professional logos and graphics that truly stand out. We use high-quality, eco-friendly inks to ensure your designs are vibrant, durable, and sustainable. This classic method delivers crisp, clear lines and a premium finish that won’t fade or peel over time. At AZ Sportswear, we help you bring your brand’s vision to life with expert screen printing, providing a perfect, long-lasting look for your custom activewear.
Private Labeling
Private labeling is crucial in building a professional activewear brand. At AZ Sportswear, we offer comprehensive private labeling services using high-quality woven labels, printed labels, and heat transfer stickers. By replacing generic manufacturer tags with your own custom labels, you not only enhance the perceived value of your products but also solidify your brand’s identity and stand out in the market.
Personalized Packing
Personalized packaging is the final touch for your activewear brand. At AZ Sportswear, we offer a range of customized solutions, including printed poly bags and professional blister packing. This attention to detail ensures your products make a lasting impression from the moment they arrive. By providing a complete, in-house solution from manufacturing to custom packaging, we make it easy for you to deliver a premium, unforgettable experience that reinforces your brand identity.
Low minimum order quantity
Every great brand starts with a great idea and a small order quantity, which is why we believe in a grow-together policy. We offer flexible low minimum order quantity (MOQ) specifically tailored to support emerging activewear brands. As your brand’s business scales, we are fully prepared to match your success and have full capacity to seamlessly transition to large-scale manufacturing.
Partner with us to ensure your success from concept to completion. We are here to guide you through every step, ensuring that your brand’s foundation is built on quality and excellence.
ContactContact us today to get a quote and start building your activewear brand.
Zuhaib Sarfraz is the managing partner at AZ Sportswear, a textile expert who helps new fashion and streetwear brands with custom manufacturing. He’s committed to transparent supply chains and flexible production, empowering startups to bring their awesome ideas to life.
